Hyundai i-30: Intake and Exhaust System / EGR Cooler

Hyundai i30 (PD) 2018-2025 Service Manual / Engine Mechanical System / Intake and Exhaust System / EGR Cooler

Components and components location

Components

1. EGR Cooler assembly
2. EGR cooler water inlet hose
3. EGR gas outlet hose

4. EGR gas temp sensor
5. EGR valve
6. EGR cooler water outlet hose

Repair procedures

Removal and Installation

•	Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift. (Refer to General Information - "Lift and Support Points")

1.	Disconnect the battery negative terminal.

2.	Drain the engine coolant. (Refer to Cooling System - "Coolant")

3.	Remove the catalytic converter (WCC). (Refer to Intake and Exhaust System - "Torbo Charger & Exhaust Manifold")

4.	Disconnect the EGR valve connector (A) and EGR temp sensor connector (B).

Remove the turbo charger oil drain pipe (A).

Tightening torque :

Bolt (To block) : 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Eye bolt (To turbo) : 22.5 - 26.4 N.m (2.3 - 2.7 kgf.m, 16.6 - 19.5 lb-ft)

6.	Disconnect the EGR cooler water inlet hose (A) and EGR gas outlet hose (B)

Remove the EGR Cooler assembly (A).

Tightening torque :

22.5 - 26.4 N.m (2.0 - 2.5 kgf.m, 16.6 - 19.5 lb-ft

8.	Install in the reverse order of removal.

9.	Fill the radiator with coolant. (Refer to Cooling System - "Coolant")

Muffler

Components and components location Components 1. Front muffler 2. GPF 3. Center muffler 4. Rear muffler 5...

Other information:

Hyundai i30 (PD) 2018-2025 Owner's Manual: Tailgate

Opening the tailgate ■ 5 Door, Wagon ■ Fastback Make sure the vehicle is in P (Park) and set the parking brake. Then do one of the following: 1. Unlock all doors with the Door Unlock button on your remote key or smart key. Press the tailgate handle button and open the tailgate...

Hyundai i30 (PD) 2018-2025 Owner's Manual: Vanity mirror lamp, Puddle lamp

Vanity mirror lamp Push the switch to turn the light on or off. • : The lamp will turn on if this button is pressed. • : The lamp will turn off if this button is pressed. NOTICE Always have the switch in the off position when the vanity mirror lamp is not in use...