Hyundai i-30: DCT(Dual Clutch Transmission) System / Special service tools

Hyundai i30 (PD) 2018-2024 Service Manual / DCT(Dual Clutch Transmission) System / Special service tools

Special Service Tools

Tool (Number and Name)	Illustration	Use
09200-3N000 Engine support fixture (Beam)		Removal and installation of the transmission. Use this beam (SST No. : 09200-3N000) with the supporter (SST No. : 09200-2S000).
A: 09200-2S000 B: 09200-2S100 C: 09200-2S200 Engine support fixture (Supporter)		Removal and installation of the transaxle. Use this beam (SST No. : 09200-38001/3N000) with the supporter (SST No. : 09200-2S000).
09200-2W000 Adaptor		Removal and installation of the transaxle. Use this beam (SST No. : 3N000) with the supporter (SST No. : 09200-2S000).
09200-K6100 Engine hanger		Removal and installation of the transaxle.
Oil seal installer 09453-3L240		Used for installing differential oil seal Used with the handle (09231-H1100)
Handle 09231-H1100		Used for installing differential oil seal Used with the installer (09453-3L240)
Inhibitor switch guide pin 09480-A3800		Used for fixing "N" range when installing inhibitor switch
Dual clutch remover 09430-C1180		Used for removing dual clutch assembly
Dual clutch installer 09430-2A240		Used for installing dual clutch assembly
Clutch actuator remover & installer 0K430-Q5100		Removal and installation of the clutch actuator assembly.
Clutch actuator adjuster 0K430-Q5300		Used for adjusting clutch actuator

※ Engine support fixture special tool assembly drawing

1. 09200-3N000(Main bar)
2. 09200-3N000(Sub bar)
3. 09200-3N000(Handle)
4. 09200-3N000(Stopper)
5. 09200-3N000(Stopper)
6. 09200-3N000(Knobe)
7. 09200-3N000(Adapter)
8. 09200-2S000(Supporter)
9. 09200-3N000(Hanger)

10. 09200-3N000(Clip)
11. 09200-3N000(Nut)
12. 09200-3N000(Pin)
13. 09200-2S000(Stopper)
14. 09200-2S000(Spacer)
15. 09200-2S000(Adapter)
16. 09200-2S000(Supporter)
17. 09200-2S000(Nut)
18. 09200-4X000(Adapter)

Specifications

Specifications Dual clutch transmission Item Specification Transmission model D7UF1-2 (7DCT) Engine model Kappa 1...

Troubleshooting

Troubleshooting Trouble symptom Probable cause Remedy Displayed the warning lamp "E" (Driving is only possible with 1/ R gear) Not performed DCT learning Perform the DCT manual learning procedure...

Other information:

Hyundai i30 (PD) 2018-2024 Service Manual: Components and components location

Hyundai i30 (PD) 2018-2024 Service Manual: Floor Console Assembly

Components and components location Component Location [General console] 1. Floor console assembly [EPB console] 1. Floor console assembly Repair procedures Replacement [General console] • Put on gloves to prevent hand injuries...