Hyundai i-30: DCT(Dual Clutch Transmission) System / Special service tools

Hyundai i30 (PD) 2018-2025 Service Manual / DCT(Dual Clutch Transmission) System / Special service tools

Special Service Tools

Tool (Number and Name)	Illustration	Use
09200-3N000 Engine support fixture (Beam)		Removal and installation of the transmission. Use this beam (SST No. : 09200-3N000) with the supporter (SST No. : 09200-2S000).
A: 09200-2S000 B: 09200-2S100 C: 09200-2S200 Engine support fixture (Supporter)		Removal and installation of the transaxle. Use this beam (SST No. : 09200-38001/3N000) with the supporter (SST No. : 09200-2S000).
09200-2W000 Adaptor		Removal and installation of the transaxle. Use this beam (SST No. : 3N000) with the supporter (SST No. : 09200-2S000).
09200-K6100 Engine hanger		Removal and installation of the transaxle.
Oil seal installer 09453-3L240		Used for installing differential oil seal Used with the handle (09231-H1100)
Handle 09231-H1100		Used for installing differential oil seal Used with the installer (09453-3L240)
Inhibitor switch guide pin 09480-A3800		Used for fixing "N" range when installing inhibitor switch
Dual clutch remover 09430-C1180		Used for removing dual clutch assembly
Dual clutch installer 09430-2A240		Used for installing dual clutch assembly
Clutch actuator remover & installer 0K430-Q5100		Removal and installation of the clutch actuator assembly.
Clutch actuator adjuster 0K430-Q5300		Used for adjusting clutch actuator

※ Engine support fixture special tool assembly drawing

1. 09200-3N000(Main bar)
2. 09200-3N000(Sub bar)
3. 09200-3N000(Handle)
4. 09200-3N000(Stopper)
5. 09200-3N000(Stopper)
6. 09200-3N000(Knobe)
7. 09200-3N000(Adapter)
8. 09200-2S000(Supporter)
9. 09200-3N000(Hanger)

10. 09200-3N000(Clip)
11. 09200-3N000(Nut)
12. 09200-3N000(Pin)
13. 09200-2S000(Stopper)
14. 09200-2S000(Spacer)
15. 09200-2S000(Adapter)
16. 09200-2S000(Supporter)
17. 09200-2S000(Nut)
18. 09200-4X000(Adapter)

Specifications

Specifications Dual clutch transmission Item Specification Transmission model D7UF1-2 (7DCT) Engine model Kappa 1...

Troubleshooting

Troubleshooting Trouble symptom Probable cause Remedy Displayed the warning lamp "E" (Driving is only possible with 1/ R gear) Not performed DCT learning Perform the DCT manual learning procedure...

Other information:

Hyundai i30 (PD) 2018-2025 Service Manual: Components and components location

Component Location Index Engine Room 1. Expansion valve 2. Service port (Low pressure) 3. Service port (High pressure) 4. A/C Pressure transducer (APT) 5. Compressor 6. Discharge hose 7. Suction & Liquid tube assembly 8...

Hyundai i30 (PD) 2018-2025 Service Manual: Description and operation

Description AVN system The AVN system has improved information search and easiness of manipulation for the driver by simplifying the system operation experience and unifying the display of the user information such as multimedia and car information...