Hyundai i-30: Clutch Pedal / Repair procedures

Hyundai i30 (PD) 2018-2024 Service Manual / Clutch System / Clutch Pedal / Repair procedures

Removal

[Manual Transaxle Type]

1.	Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.	Remove the clutch master cylinder. (Refer to Clutch System - "Cluch Master Cylinder")

3.	Remove the crash pad lower panel. (Refer to Body - "Crash Pad Lower Panel")

4.	Remove the junction box (passenger compartment). (Refer to Body Electrical System - "Fuses And Relays")

5.	Remove the knee air bag module. (Refer to Restraint (Airbag(Event #1)) - "Knee Airbag (KAB) Module")

6.	Disconnect the clutch & ignition lock switch connector (A).

Loosen the mounting nuts (A) and then removing the cluch pedal assembly (B).

Tightening torque :

16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 Ib-ft)

[Intelligent Manual Transaxle Type]

1.	Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.	Remove the crash pad lower panel. (Refer to Body - "Crash Pad Lower Panel")

3.	Remove the junction box (passenger compartment). (Refer to Body Electrical System - "Fuses And Relays")

4.	Remove the knee air bag module. (Refer to Restraint (Airbag(Event #1)) - "Knee Airbag (KAB) Module")

5.	Remove the TCM. (Refer to Intelligent Manual Transaxle (IMT) System (Intelligent Manual Transmission) - IMT Control Module (TCM))

6.	Disconnect the stroke sensor connector (A) and the clutch & ignition lock switch connector (B).

Loosen the mounting nuts (A) and then removing the cluch pedal assembly (B).

Tightening torque :

16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 Ib-ft)

Installation

1.	To install, reverse the removal procedures.

2.	Perform bleeding air procedure in concentric slave cylinder after pouring the brake fluid. (Refer to Clutch System - "Concentric Slave Cylinder Assembly")

Components and components location

Components [Manual Transaxle Type] 1. Clutch pedal assembly 2. Clutch pedal arm 3. Ignition lock & clutch switch 4...

Clutch Tube

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