Hyundai i-30: Panorama sunroof / Panorama Sunroof Assembly
Repair procedures
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In order to remove panorama sunroof assembly use tools as follows.
[Tools block diagram]
① Square wire
② Insert type wire grip
[Tools assembly diagram]
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Tighten square wire ① inserting it in the hole of Insert type
wire grip ②
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1. |
Remove the roof side moulding.
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3. |
Remove the front glass.
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4. |
Completely close the movable glass using the panorama sunroof switch.
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5. |
Remove the window glass.
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6. |
Loosen the bolt (A) on the side bracket of the panorama sunroof.
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Tightening torque :
19.6 - 29.4 N.m (2.0 - 3.0 kgf.m, 14.5 - 21.7 lb-ft)
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7. |
Loosen the panorama sunroof mounting nuts (A).
[Front]
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Tightening torque :
9.8 - 14.7 N.m (2 - 3 kgf.m, 7.2 - 10.8 lb-ft)
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[Rear]
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Tightening torque :
9.8 - 14.7 N.m (2 - 3 kgf.m, 7.2 - 10.8 lb-ft)
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8. |
Cut sealant in edge side front (A) pulling wire (B) from left to right.
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Wear gloves not to get hurt in the hand.
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Be careful not to be burned in the hand by too much
heat using wire.
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Work carefully because wire can be cut.
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Use protective tape when removing parts with screw driver
or remover not to damage the parts.
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Give attention not to damage body.
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More than two people should work together when using
wire.
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9. |
Cut sealant between edge side front (A-A) pulling wire (B) from left
to right.
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Wear gloves not to get hurt in the hand.
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Be careful not to be burned in the hand by too much
heat using wire.
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Work carefully because wire can be cut.
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Use protective tape when removing parts with screw driver
or remover not to damage the parts.
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Give attention not to damage body.
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More than two people should work together when using
wire.
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10. |
Cut sealant between edge side (A-A) pulling wire (B) from left to right.
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Wear gloves not to get hurt in the hand.
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Be careful not to be burned in the hand by too much
heat using wire.
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Work carefully because wire can be cut.
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Use protective tape when removing parts with screw driver
or remover not to damage the parts.
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Give attention not to damage body.
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More than two people should work together when using
wire.
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11. |
Cut sealant between edge side rear (A-A) pulling wire (B) from left
to right.
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Wear gloves not to get hurt in the hand.
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• |
Be careful not to be burned in the hand by too much
heat using wire.
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Work carefully because wire can be cut.
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Use protective tape when removing parts with screw driver
or remover not to damage the parts.
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Give attention not to damage body.
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More than two people should work together when using
wire.
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12. |
After every edge side sealant is cut, remove panorama sunroof assembly
(A).
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When removal of the panorama sunroof assembly be careful
not to damage.
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13. |
Use a blade to cut off residual sealant (A) around body panel.
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When cutting off the residual sealant around the body
panel, make sure to leave about the thickness of 2 mm
from the adhesive surface.
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Make sure that the body paint surface is not damaged
at all.
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If it is damaged, apply paint or rust inhibitor for
maintenance.
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In order to install panorama sunroof assembly use tools as follows.
[Tools block diagram]
① Sealant nozzle
② Adhesive sealant only for glass
③ Sealant gun
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1. |
Use alcohol or an air gun to clean up the edges of the body panel and
the panorama sunroof.
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2. |
Use a sealant gun to apply sealant (A) around body panel.
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When using a sealant gun to apply the sealant, make
sure that the sealant is not cracked to prevent water
leaks.
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3. |
Carefully install panorama sunroof on body flange set by centering device
hole (A).
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4. |
Check steps and gaps for every side.
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5. |
Tighten panorama sunroof fixing nuts.
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Tightening torque : 2.0 - 3.0 kgf.m
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6. |
Install the rear window glass.
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7. |
Perform water leak test.
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Avoid water flow to touch adhesive surface directly
and let water flow to side of the glass.
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8. |
If water leak occurs, apply sealant on leakage spot.
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After panorama sunroof is installed vehicle should be
parked on flat place 4 hours at least.
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If vehicle should be run, drive slowly within 8 hours
at least.
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Have driver give attention to avoide violent drive or
drive ununiform road for 2 - 3 days.
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9. |
Install the front glass.
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10. |
Install the roof trim.
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11. |
Installe the roof side moulding.
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Repair procedures
Replacement
1.
Remove the roof trim.
(Refer to Roof Trim - "Roof Trim Assembly")
2...
Repair procedures
Removal
1.
Remove the movable glass.
(Panorama sunroof - refer "movable glass")
2...
Other information:
Description and operation
Description
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Special Service Tools
Tool
(Number and Name)
Illustration
Use
09200-3N000
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(Beam)
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■ Instrument cluster
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regardless of belt fastening.
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