Hyundai i-30: Charging System / Troubleshooting

Hyundai i30 (PD) 2018-2024 Service Manual / Engine Electrical System / Charging System / Troubleshooting

Troubleshooting

•	Be careful not to short-circuit the wiring by the body or other wirings.

•	In case of discharging problem, measure dark current at all times. (Charging System - "Dark Current Inspection").

•	When checking the alternator main fuse, perform continuity test and voltage test between terminals as well as visual check to confirm normal operation.

•	When checking the ground, repair or replace after inspecting for defective ground cable, defective installation or defective contact due to foreign object.

•	It is not recommended to use non-authentic parts as installing non-authentic parts may cause malfunction of charging system.

•	Be careful as misassembly may cause short-circuit of wiring, which may result in battery discharge.

•	As it will reset and appear as normal if the battery negative (-) terminal is disconnected while measuring dark current, measure by using a hook meter without disconnecting the negative (-) terminal.

•	Note that there may be various phenomenons / possible causes / repair measures apart from above.

•	For more effective repairs, refer to DTC guide and ETM.

Symptom	Suspected Area	Remedy
Charging warning lamp does not turn on during IG ON.	Broken alternator main fuse	Inspect / Repair / Replace fuse.
	Broken instrument cluster fuse	Inspect / Repair / Replace fuse.
	Broken instrument cluster internal bulb	Inspect / Repair / Replace instrument cluster.
	Defective connection of wiring connector	Inspect / Repair / Replace wiring connection.
	Defective voltage regulator or alternator	Inspect / Repair / Replace voltage regulator or alternator.
	Defective connection of battery terminal	Inspect tightening of (+) and (-) battery terminals to specified torque.
	Communication error	Inspect wiring between regulator and ECM.
		Inspect transmission signal of ECM.
		Inspect / Repair / Replace alternator if the wiring and ECM are normal.
Charging warning lamp does not turn off during engine running.	Worn drive belt or lack of tension	Inspect / Repair / Replace drive belt.
	Defective connection, corroded or worn battery cable	Inspect connection of battery cable and Inspect / Repair / Replace cable.
	Broken alternator main fuse	Inspect / Replace alternator main fuse or battery cable.
	Defective voltage regulator or alternator	Inspect / Replace voltage regulator or alternator.
	Defective wiring	Inspect / Replace wiring.
	Defective instrument cluster	Inspect / Replace instrument cluster
	Slip in alternator pulley	Inspect / Replace alternator pulley.
	Slip in alternator pulley	Adjust tension / Replace drive belt.
	Defective connection of battery terminal	Inspect tightening of (+) and (-) battery terminals to specified torque.
Charging warning lamp turns on.	Slip, worn or lack of tension in drive belt	Adjust tension / Replace drive belt.
	Slip, worn or lack of tension in drive belt	Inspect / Replace auto tensioner (only for auto tensioner type).
	Error in Alternator Management System (AMS) voltage	Inspect battery sensor connecting harness and connection with body.
	Error in battery sensor	Inspect / Repair / Replace battery sensor.
	Short between battery sensor wiring and body	Inspect / Repair / Replace battery sensor.
	Defective alternator L terminal output power	Inspect / Repair / Replace alternator or regulator.
	Degradation due to defective contact of battery (+) terminal	Check tightening to specified torque / Inspect / Repair / Replace battery wiring.
	Short in alternator connecting extension connector internal pin	Inspect / Repair / Replace wiring.
	Short circuit between body and mission ground	Inspect / Repair / Replace ground.
	Communication error	Inspect / Repair / Replace wiring between regulator and ECM.
		Inspect transmission signal of ECM.
		Inspect / Repair / Replace alternator if wiring and ECM are normal.
	Short in the middle of connection to alternator L terminal (L terminal applied vehicle model)	Inspect / Repair / Replace wiring.
	Drive belt rotation stops due to slip in crankshaft damper pulley or defective pulley.	Inspect or replace crankshaft damper pulley / Inspect, repair or replace drive belt tensioner bearing.
	Slip, worn or lack of tension in drive belt	Adjust tension / Inspect / Repair / Replace drive belt.
	Defective voltage regulator	Inspect / Repair / Replace voltage regulator.
	Defective alternator	Inspect / Repair / Replace alternator.
	Broken alternator main fuse	Inspect / Repair / Replace alternator main fuse or battery wiring cable.
	Defective ground	Inspect / Repair / Replace ground.
	Discharged battery	Adjust tension / Inspect / Repair / Replace drive belt.
		Inspect / Repair / Replace wiring connection.
		Inspect / Repair / Replace alternator main fuse.
		Inspect / Repair / Replace alternator.
		Inspect / Repair / Replace voltage regulator.
		Inspect / Repair / Replace battery unit.
		Inspect for dark current / Repair / Replace.
		Learn / Inspect / Repair / Replace battery sensor.
		Inspect for short / Repair / Replace battery cable.
		Inspect / Repair / Replace ECM.
		Inspect / Repair / Replace body electrical related parts.
		Inspect / Repair / Replace installation status of alternator connector.
		Inspect / Repair / Replace tightening of (+) and (-) battery terminals to specified torque.
Swollen battery	Defective battery	Inspect / Replace battery.
	Defective voltage regulator or alternator	Inspect / Repair / Replace voltage regulator or alternator.
	Defective charging related parts or wiring	Inspect / Repair / Replace charging related parts and wiring.
After inspection, repair or replace related parts in case of malfunction.

Components and components location

Components 1. ECM 2. Battery 3. Alternator 4. Starter 5. Instrument Cluster 6. Ignition switch or start/stop button 7...

Schematic diagrams

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