Hyundai i-30: Cooling System / Radiator

Hyundai i30 (PD) 2018-2025 Service Manual / Engine Mechanical System / Cooling System / Radiator

Components and components location
Components

1. Radiator assembly
2. Mounting insulator
3. Radiator upper mounting bracket
 4. Radiator upper hose
5. Radiator lower hose
6. Filler neck assembly

Repair procedures
Removal and Installation
1.
Drain the engine coolant.
(Refer to Cooling System - "Coolant")
2.
Remove the cooling fan.
(Refer to Cooling System - "Cooling Fan")
3.
Remove the radiator upper hose (A).

  
•
When installing radiator hoses, install as shown in illustrations.

4.
Remove the radiator lower hose (A).

  
•
When installing radiator hoses, install as shown in illustrations.

5.
Remove the radiator upper mounting bracket (A).
Tightening torque :
7.8 - 11.7 N.m (0.8 - 1.2 kgf.m, 5.7 - 8.6 lb-ft)
[LH]

[RH]
6.
Remove the front bumper cover.
(Refer to Body - "Front Bumper Cover")
7.
Remove the intercooler assembly.
(Refer to Intake and Exhaust System - "Intercooler")
8.
Remove the front bumper rail assembly.
Tightening torque :

9.
Remove the radiator air guard (A).
Tightening torque :
6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)

10.
Separate the A/C condenser from the radiator assembly.
[LH]

[RH]
11.
Remove the radiator assembly (A) from the vehicle.
12.
Install in the reverse order of removal.
13.
Fill the radiator with coolant.
(Refer to Cooling System - "Coolant")
14.
Start engine and check for leaks.
15.
Recheck the coolant level.
Inspection
Reservoir Tank Cap Testing
1.
Remove the reservoir tank cap, wet its seal with engine coolant, and then install it on a pressure tester.
2.
Apply a pressure of 93.16-122.58kPa (0.95-1.25kgf/cm², 13.51-17.78psi).
3.
Check for a drop in pressure.
4.
If the pressure drops, replace the cap.
Radiator Leakage Test
1.
Wait until engine is cool, then carefully remove the reservoir tank cap and fill the reservoir tank with engine coolant, then install it on the pressure tester.
2.
Apply a pressure tester to the radiator and apply a pressure of 93.16-122.58kPa (0.95-1.25kgf/cm², 13.51-17.78psi).
3.
Inspect for engine coolant leaks and a drop in pressure.
4.
Remove the tester and reinstall the reservoir tank cap.
  
•
Check for engine oil in the coolant and/or coolant in the engine oil.

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